Foundation Drills (FD Series)

High-torque foundation drills with telescoping kelly bars for deep infrastructure work, including bridges, windmills, and large-diameter caissons.

Most Highway MFG pressure diggers remain in service for 15–20 years, and often longer with regular maintenance. It’s not uncommon to see well-maintained units still operating reliably after 25 years. Older equipment can often be repowered or refurbished to extend its working life even further. - 100 Years of Highway

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High-torque foundation drills with telescoping kelly bars for deep infrastructure work, including bridges, windmills, and large-diameter caissons.

Foundation Drills (FD Series)

The FD Series is Highway’s answer to the biggest, toughest holes in the business — 30′ to 60′ deep with the torque to spin monster augers for bridges, wind farms, high-rises, and large-diameter caissons. Built with our heavy-duty telescoping dry kelly bar system and a host of operator-friendly features, the FD Series isn’t just powerful — it’s engineered for efficiency, longevity, and low-maintenance performance.

From oversized sheaves that protect your wire rope, to joystick controls that keep your hands where they need to be, to smart diagnostics that cut troubleshooting time, every inch of these drills is built with the operator in mind. Whether you spec it on a truck chassis or a tracked undercarriage, this is big iron done right.

What to know:

  • Dig depth: 30′ to 60′.
  • Mast height: starting at 24’2’’
  • Auger capacity: large-diameter caissons and deep foundations.
  • Kelly bar: telescoping dry kelly design.
  • Rotary torque: high-output for heavy-duty drilling.
  • Mounting: truck chassis or tracked undercarriage.
  • Controls: dual joysticks, fully proportional operation.
  • Diagnostics: digital display with CAN Bus system monitoring.
Talk to an Expert

Talk to The Experts at Highway MFG

Need More Info? Give us a call at 952-938-2889 during business hours or fill out the inquiry form here. We look forward to speaking with you.

100 Years of Highway

For nearly a century, Highway MFG has been setting the standard in pressure diggers—delivering reliability that stands the test of time. It’s not uncommon to see our units out in the field for 15, 20, even 25 years. With a little regular maintenance, Highway diggers just keep on boring.

Made in the USA

Built in Minnesota and engineered for the toughest jobs utility and construction crews can throw at them. From custom chassis and boom lengths to tool circuits and heavy-duty components, these machines are made to handle whatever comes their way—day after day, year after year.

FD Series Foundation Drill Options

One Platform. Endless Configurations.

From mast height and kelly bar style to carrier type, winch setup, and tooling, every FD Series drill is built to your exact jobsite requirements.

Standard

Feature Specification
Digging Depth Range30′–60′ (9.14–18.29 m)
Rotary Torque66,300 ft/lbs (model-dependent torque class)
Crowd Force25,000 lbs max
Winch18,000 lb controlled free-fall, two-speed
Baseline Kelly BarTelescoping dry kelly; square 2-bar design with 4.25″ solid inner bar (LP variant: square 3-bar low-profile)
Kelly Bar DriveRoller drive applies torque to outer kelly; free vertical travel
Rotary Clearance100″ (typical FD configuration)
Carrier OptionsTruck chassis or tracked undercarriage
ControlsDual proportional joysticks (all digging functions)
Sheaves & BearingsOversized sheaves; sealed cone-and-race bearings (long life, serviceable races)
Adjustable Tie-Down BlocksEccentric, field-adjustable to extend slide pad life
Adjustable Slewing GearBacklash set via simple planetary adjustment (clockwise/counterclockwise)
Boom-Mounted WinchesWinches on boom to simplify mast positioning (no extra payout/take-up)
Drop Case Gear ReductionHeavy-duty step drop case: deeper ratio, higher torque, shock-load protection; eccentric lower input for quick adjustment
Protection & FinishesProtected grease zerks; zinc-plated sheaves/pins/accessories for corrosion resistance
Mast HeightStarting at 24’2’’

Optional

Optional Feature Specification / Option
Extended Digging Depth Options30′, 40′, 50′, or 60′ depending on model
Low Profile MastAvailable on FD-30LP for overhead clearance restrictions
Alternate Kelly BarCustom sizes available in place of standard 4.25″ solid inner kelly
Service WinchFixed or 6′ (1.83 m) telescoping, 12,000 lb capacity
Water TankPoly or steel, multiple capacities available
Mounting OptionsTruck chassis or tracked undercarriage
Auger & Tool StorageSide mounts, tunnel storage, or custom racks
Lighting & Safety PackagesWork lighting, beacon lighting, and safety strobes
Custom Outrigger ConfigurationsA-frame or straight-down
Additional ToolingAdapters, extensions, custom augers for specific soil types
Cab Guard & Operator Protection PackagesAvailable for harsh environments

Optional equipment includes auger adapters/extensions, tool boxes, tunnel storage, work & safety lighting, outrigger pads, wheel chocks, front winches, capstan hoists, air compressors, generator & inverters, cab guards, and more.

Download Specifications

Request Specifications

Please complete the following form to download our specifications as a pdf and via email.